Manual Test Panels for Reliable and Flexible Pressure Testing

Pressure Control Solutions designs and supplies manual pressure test panels that provide a reliable and flexible solution for controlled pressure testing using inert gases. Engineered for ease of use and dependable performance, these panels are available with both bench-mounting options and portable flight case configurations, allowing them to be used in laboratories, workshops, or field environments where mobility is required.

Designed for Inert Gas Applications

Pressure Control Solutions’ manual test panels are specifically designed for use with inert gas systems, ensuring safe and controlled pressure delivery for a wide range of testing requirements. The maximum pressure capability of each panel depends on the exact configuration and part number, allowing systems to be tailored to suit different applications.

Bench Mounting – Low and Medium Pressure Options

For standard workshop or laboratory setups, bench-mounted low and medium pressure panels are available with:

  • Maximum inlet pressure: up to 440 bar
  • Two independent outlet lines, offering flexible pressure control

Outlet pressure options include:

  • Line 1: 20 bar, 103 bar, 256 bar, or 440 bar
  • Line 2: 103 bar, 256 bar, or 440 bar

This configuration provides operators with the ability to manage different pressure levels simultaneously, making the panels ideal for multi-stage testing or applications requiring multiple outputs.

Bench Mounting – High Pressure Configuration

For applications requiring higher pressure capabilities, a high-pressure bench-mounted option is also available.

This configuration includes:

  • Maximum inlet pressure: up to 690 bar
  • Two outlet lines for flexible test setups

Outlet pressure options include:

  • Line 1: 20 bar, 103 bar, 256 bar, 440 bar, or 690 bar
  • Line 2: 103 bar, 256 bar, 440 bar, or 690 bar

These high-pressure panels are designed to deliver precise and controlled pressure output for demanding testing environments.

Certification and Quality Assurance

Pressure Control Solutions Ltd certifies that the articles supplied conform to the manufacturer’s specifications and drawings, with pressure rating criteria in accordance with ANSI/ASME B31.3, along with the technical requirements defined within the purchase order.

Each system is assembled, inspected, and tested to ensure it meets the required performance and safety standards before delivery.

Handling, Installation and Operational Guidance

To ensure safe operation and maintain the integrity of the equipment, customers should take care when unpacking and installing any pressure control panel or system.

When receiving equipment:

  • Take care when un-boxing to avoid mishandling or damage.
  • Review any special packing, transit or handling notes before unpacking.
  • Ensure all operation and service manuals are read and understood before installation or use.

All pressure control components, panels and systems must be installed and operated by sufficiently qualified, trained and certified personnel or contractors.

Pre-Operation Checks

Before applying pressure to the system following installation, it is essential to carry out the following checks:

  • Conduct a full inspection of the assembly to confirm that no fittings, connections, or components have become loose or damaged during transit
  • Ensure you fully understand the operational purpose of the panel, including the correct setup and operating procedures
  • Inspect the panel to confirm it is safe and ready for operation

Preventative Maintenance and Service Requirements

To maintain safe and reliable operation, Pressure Control Solutions recommends regular inspection and servicing of all pressure control equipment.

  • Preventative maintenance inspections every 6 months
  • Compliance with any PED or gas delivery system regulations relating to inspection and servicing
  • A full service every 5 years, with six-monthly preventative maintenance checks carried out throughout the five-year period

Adhering to these maintenance guidelines helps ensure continued performance, operational safety, and compliance with relevant system regulations.

Built for Precision and Reliability

Every manual test panel supplied by Pressure Control Solutions is engineered with a focus on safety, precision, and durability. By offering configurable pressure ranges, multiple outlet options, and portable or fixed installation formats, the panels can be tailored to meet the needs of a wide range of pressure testing applications.

Whether installed in a laboratory, workshop, or deployed in the field, Pressure Control Solutions’ manual test panels provide a dependable solution for accurate pressure control.

For more information about available configurations or to discuss your specific testing requirements, contact the Pressure Control Solutions team.